A dedicated resistance meter? Here is when it makes sense…

Kai Scharrmann · 22.01.2025

Battery | Components · 6 min. reading duration

Measuring DC resistances is one of the functions pretty much every bench multimeter provides. Then why would you need a separate resistance meter?

A dedicated resistance meter? Here is when it makes sense…

Kai Scharrmann

VP Sales, PM & Marketing, HIOKI Europe

One of the best digital multimeters available on the market offers a lowest resistance range of 1 Ω. That is great and more than sufficient when developing circuits or testing PCBs. However, when measuring the electrical resistance of conductive materials or welding contacts, you are looking at values which are more in the mΩ or µΩ range. That's why the "smallest" bench resistance meter from HIOKI - the RM3544 - has a lowest resistance range of 30 mΩ. Its "bigger brother", the RM3545A-1, has a lowest resistance range of 1 mΩ and a resolution of just 1 nΩ.

Another aspect is measurement time: Multimeters are not necessarily optimized to perform measurements at high speed. HIOKI's resistance meters, on the other hand, have been designed to also perform resistance measurements in mass production environments where speed is an important factor. For example, when a module of lithium-ion batteries is produced then typically the quality of every spot weld connection to the busbar is tested by measuring the contact resistance. The RM3545A-1 can perform such a measurement in its smallest 1 mΩ resistance range in just 41 ms (fast mode). In higher resistance ranges the measurement time is as low as 2.3 ms.

A very useful function - which is hard to find even in top of the range multimeters - is a contact check function: If activated, a measurement is only started after ensuring that the probe has proper contact to the device under test. This is a feature surely not critical in a lab environment, but really useful in production environments where it helps to avoid rejects caused by poor contact of the probe to the DUT. N.B.: The contact check function is featured in the RM3545, but neither in the RM3544 nor the RM3544-01.

RM3545A-2-Resistance-Meter-back-blog-article

Coming back to the example with the busbar welds of the battery module: The longest time in a test process is needed for mechanically moving the DUT to the test probe or test fixture. Once positioned, you want to perform as many tests as possible before having to mechanically move the DUT again. This is where multiplexers come into play. Especially when the number of tests to be performed is high, dedicated multiplexers like HIOKI's SW1002 provide the required number of measurement channels. If the number of channels is 20 or less, then such a dedicated multiplexer unit isn't required. In this case the RM3545A-2 offers two slots on the backside that can each hold a multiplexer card Z3003. Each of these multiplexer cards offers 10 measurement channels for 4-wire measurements and they can easily be added to the RM3545A-2 models.

N.B.: You can only add multiplexer cards to the RM3545A-2 model, but not to any other version of the RM3545 as those others don't have the slots required to add the cards.

4-wire measurements usually mean 4 connectors at the measurement instrument for the test lead. However, if you look closely at the RM3544 or RM3545A then you will see 5 connectors instead of 4. The 5th connector is the so called "guard terminal", which is designed to reduce measurement noise that can become relevant especially when test currents are small, i.e. in the high resistance ranges. Technically the guard terminal allows to "ground the shield" of the test lead. The guard terminal is supported in HIOKI's test leads L2101, L2102 , L2103 and L2104. Of course you can also use test leads with the RM3544 and RM3545A that don't connect to the guard terminal, such as HIOKI's test leads L2100 or L2107. Especially when you intend to measure small resistances then the test currents are high and the impact of noise is low. But again, especially in the MΩ resistance ranges not using the guard terminal can impact the measurement results.

Guard terminal: More stable measurements in high resistance ranges

The temperature sensor Z2001 is not just a nice add-on that allows you to also read the temperature when making a resistance measurement. Instead, it allows to correct the measured resistance value by taking into account a user-specific resistance temperature coefficient. This is especially useful when measurements can't be performed in a temperature controlled environment. The Z2001 temperature sensor is an included accessory of the RM3545A models and an option for the RM3544.

Another really useful accessory is the LED Comparator Attachment L2105: It indicates judgment results with green and red LEDs, eliminating the need to look at the instrument’s screen. Since the lamps do not light up when the measurement leads are open, this little optional accessory can also be used to ensure a proper connection to the DUT.

And finally, should you have an application which does require a measurement instrument with a low resistance range but at the same time doesn't allow you to use a bench resistance meter, then HIOKI's RM3548-50 might be the solution: It is portable, yet still features a smallest resolution of just 0.1 µΩ and offers a smallest measurement range of only 3 mΩ.

The RM3548-50 doesn't feature a guard terminal, as this portable resistance meter is typically used for lower resistances. Lower resistances mean that predominantly higher measurement currents are used for the measurements, making the "grounding of the shield" of the test lead unnecessary. Also, while the above mentioned RM3545A resistance meter has a largest resistance range of 1200 MΩ, the RM3548-50's largest resistance range is "just" 3.5 MΩ.

The RM3548-50 is the successor of the well-known RM3548. While the core specifications remain unchanged, two improvements have been added: Measurement data can now be transferred wirelessly to smart devices via the optional Z3210 Bluetooth adapter. In addition, a backlight has been integrated into the display, which is especially helpful when working under vehicles or in other poorly lit environments.

Like the bench models RM3544 and RM3545A, the RM3548-50 also supports the L2105 Comparator Attachment. And like the bench models the RM3548-50 offers a temperature correction and temperature conversion function. That said, bear in mind that the temperature sensor for the RM3548-50 is called Z2002, which is a different one than the Z2001 used for the bench models.

Conclusion: Multimeters without any doubt offer a huge range of functions that make it one of the most important test tools on a lab bench. At the same time there are requirements where dedicated resistance meters can make a real difference.

20 %

RM3544

RM3544 - Resistance Meter

The RM3544 provides precise measurements for a wide range of applications in electronics manufacturing and testing. It uses the 4-terminal measurement method with a constant current source to perform accurate resistance measurements. It is suitable for measuring electrical components such as motors, transformers, relays, switches, and wire connections. Additionally, it supports temperature measurement using thermistors, which is particularly important for applications requiring temperature compensation. With its high resolution and measurement accuracy, it is equally effective on production lines and in research laboratories. Technical details: High measurement accuracy of 0.02%Measurement range from 0.000 mΩ to 3.5 MΩSupports measurement currents up to 300 mAIdeal for simpler applications and manual operation on production linesScaling function for converting resistance values into physical quantities. Comparator function for pass/fail assessments based on predefined thresholds.Temperature compensation function to correct for temperature fluctuations.

€814.40* €1,018.00*